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← CERAMIC BAND HEATERS

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MICA Band Heaters

A mica core produces a thin, efficient heater.  Heat from the precisely wound resistance element is quickly transferred to the working surface for fast heat-up and response.  Mica provides excellent dielectric strength and heat transfer capability for long heater life.  The mica core is encased in a continuous corrosion resistant sheath and formed.  All full mica band heaters are designed with closed ends to protect against contamination.  Maximum sheath temperature is 800°F. 

thinband heaters

The THINBAND heater is patented redesign of the Mica Band. THINBAND heaters deliver fast and install easily, keeping costs down and machines running.

  • Sheath Temperature to 480°C (900°F)
  • Watt Densities to 55 W/in² (8.5 W/cm²)

 FEATURES & BENEFITS

Flexible, one-piece design

  • Makes installation easier on plastic processing equipment because it can open to full diameter of the barrel without internal damage to the heater
  • Installs on barrel without removing other band heaters already in place

Only one set of leads or terminals

  • Cumbersome, two-piece replacement band heaters with straps require two sets

Quick Clamp

  • Opens to fit over barrels and snaps in place with one easy flip of its latching lever
  • No need to remove other heaters

Permanently attached clamping bars

No Folds on the outside of the heater

  • Contamination resistance

 

Calculators

Power Flow Rate Temp Calculator

Calculate the electrical power, flow rate or temperature requirement.
airflow in standard cubic feet per minute
temperature rise in degrees F from the inlet to the exhaust
Watts = SCFM x ΔT/2.5

Temperature Conversion Calculator

Calculate the electrical power, flow rate or temperature requirement.
°F = ((( °C * 9) / 5 ) + 32)
°C = ((( °F - 32) * 5 ) / 9)

Three-Phase Unit Calculator

Fill in two values to find the 3rd.
W = LC * (V * √2)
V = (W / LC) / √2
LC = W / (V * √2)

Single Phase Unit Calculator

Fill in two values to find the 3rd.
W = LC * V
V = LC * W
LC = W / V

Ohms Law Calculator

Fill in two values to find the other two.

O = V / A

O = V² / W

O = W / A²

V = A * O = A * (V/A)

V = √(W * O)

V = W / A

A = V / O

A = W/ V

A = √(W / O)

W = A * V

W = V² / O

W = A² * O

Heat Transfer Through Convection Calculator

ρ = density (lb/ft3)

V = volume flow rate (ft3/hour)

Cp = specific heat (Btu/lb°F)

Ta-Tb = temperature differential (°F)

Q = ρ x V x Cp x (Ta-Tb)


Fill in four values

ρ = density (lb/ft3)
V = volume flow rate (ft3/hour)
Cp = specific heat (Btu/lb°F)
Ta-Tb = TD (°F)
Q = ρ x V x Cp x (Ta-Tb)

ACFM to SCFM

ACFM = airflow in actual cubic feet per minute

P = gage pressure (psi)

T = gas temperature °R = 460 + °F

SCFM = airflow in standard cubic feet per minute


Find Standard Cubic Feet per Minute based on data from your Actual Cubic Feet per Minute Rotameter

airflow in actual cubic feet per minute
gage pressure (psi)
gas temperature °R = 460 + °F
airflow in standard cubic feet per minute

Standard Flow Rate (SCFM) Calculator

Calculate the SCFM.
Actual cubic feet per minute
Actual pounds per square inch at Gauge
Actual temperature in °F. °R = 460 + °F
CFM * (PSI actual / 14.7psi)*(528°R / T actual)

Pressure Conversion

Fill in one value to calculate the other.
PSI = Bar * 14.504
Bar = PSI / 14.504

Mass Flow to volume Metric Flow

Fill in one value to calculate the other two
kg/h = Kilogram Per Hour (lb/min multiply by 27.216)
Lbs/min = Pounds per minute (kg/h divide by 27.216)
SCFM = Standard cubic feet per minute

Power Flow Rate Temp Calculator

Calculate the electrical power, flow rate or temperature requirement.
airflow in standard cubic feet per minute
temperature rise in degrees F from the inlet to the exhaust
Watts = SCFM x ΔT/2.5

Temperature Conversion Calculator

Calculate the electrical power, flow rate or temperature requirement.
°C = ((( °F - 32) * 5 ) / 9)
°F = ((( °C * 9) / 5 ) + 32)

Three-Phase Unit Calculator

Fill in two values to find the 3rd.
W = LC * (V * √2)
V = (W / LC) / √2
LC = W / (V * √2)

Single Phase Unit Calculator

Fill in two values to find the 3rd.
W = LC * V
V = LC * W
LC = W / V

Ohms Law Calculator

Fill in two values to find the other two.

O = V / A

O = V² / W

O = W / A²

V = A * O = A * (V/A)

V = √(W * O)

V = W / A

A = V / O

A = W/ V

A = √(W / O)

W = A * V

W = V² / O

W = A² * O

Heat Transfer Through Convection Calculator

ρ = density (lb/ft3)

V = volume flow rate (ft3/hour)

Cp = specific heat (Btu/lb°F)

Ta-Tb = temperature differential (°F)

Q = ρ x V x Cp x (Ta-Tb)


Fill in four values

ρ = density (lb/ft3)
V = volume flow rate (ft3/hour)
Cp = specific heat (Btu/lb°F)
Ta-Tb = TD (°F)
Q = ρ x V x Cp x (Ta-Tb)

ACFM to SCFM

ACFM = airflow in actual cubic feet per minute

P = gage pressure (psi)

T = gas temperature °R = 460 + °F

SCFM = airflow in standard cubic feet per minute


Find Standard Cubic Feet per Minute based on data from your Actual Cubic Feet per Minute Rotameter

airflow in actual cubic feet per minute
gage pressure (psi)
gas temperature °R = 460 + °F
airflow in standard cubic feet per minute

Standard Flow Rate (SCFM) Calculator

Calculate the SCFM.
Actual cubic feet per minute
Actual pounds per square inch at Gauge
Actual temperature in °F. °R = 460 + °F
CFM * (PSI actual / 14.7psi)*(528°R / T actual)

Pressure Conversion

Fill in one value to calculate the other.
PSI = Bar * 14.504
Bar = PSI / 14.504

Mass Flow to volume Metric Flow

Fill in one value to calculate the other two
Kg/h = Kilogram Per Hour (lb/min multiply by 27.216)
Lbs/min = Pounds per minute (kg/h divide by 27.216)
SCFM = Standard cubic feet per minute