704-399-4248 sales@sethermal.com

TUBULAR HEATERS

Tubular heaters are used across a wide range of industries, in many different process heating applications, as they can be configured into almost any size or shape. Tubular heaters work on any of the three principles of heating- conduction, convection, or radiation. A tubular heater produces heat within a confined area. The result is heating directly radiated into the material, conducted via a suitable liquid or convected via a forced air system.

FEATURES

  1. UL & CSA Recognition.
  2. Incoloy 840 sheath standard on all items-allows for the widest coverage of applications and temperatures, plus gives a margin of safety should there by any unknown corrosives or contaminants in the application.
  3. High purity MgO powder compacted to provide maximum heat conductivity and optimum dielectric strength.
  4. Type ‘A’ 80/20 resistance wire sized to provide lowest wire watt density for maximum life.
  5. Fusion-welded junction between pin resistance wire to provide a 360° circumferential joint, giving superior strength and life.
  6. Choice of end seals for a variety of applications. See item 2, adjacent column.
  7. Integral cold pins centered in compacted MgO of nickel plated steel to provide optimum in current carrying capacity.
  8. 100% inspected for:
    • Dielectric or Hi-Pot between conductors and sheath.
    • Insulation resistance.
    • Wattage.

ADDITIONAL OPTIONS

  1. Mounting methods.
    • Bulkhead fittings
    • Brackets
    • Flanges
  2. End seals.
    • Silicone resin for 300° F continuous maximum temperatures and the most economy.
    • Epoxy for 266° F continuous maximum temperatures and high moisture areas.
    • Vulcanized overmolded leads.
    • Ceramic to metal end seals.
  3. Formations to nearly every imaginable configuration.
  4. Terminations-lead wires, plate terminals with screws, threaded stud.
  5. Other sheath materials available; copper, steel, stainless, Monel 400,                       lnconel 600, Carpenter 20, Hastelloy and Titanium. Consult factory.
  6. Special lengths, wattages and voltages.

Watt Density per application

  • 90 Watts Per Square Inch
    For heating clean water only in commercial and/or residential applications. Element life is sacrificed in favor of a low initial heater cost.
  • 60 and 45 Watts Per Square Inch
    Industrial water heating – many aqueous solutions which are compatible with steel and Incoloy.
  • 23 and 20 Watts Per Square Inch
    For heat transfer oil, cleaners, high temperature air and gas heating.
  • 15 and 12 Watts Per Square Inch
    For lubricating oils, medium viscosity oils, high temperature air and gas heating.
  • 8 and 6 Watts Per Square Inch
    For #5 and #6 fuel oil heating, viscous materials, raw crude oil, residual oils, high temperature air and gas heating

Calculators

Power Flow Rate Temp Calculator

Calculate the electrical power, flow rate or temperature requirement.
airflow in standard cubic feet per minute
temperature rise in degrees F from the inlet to the exhaust
Watts = SCFM x ΔT/2.5

Temperature Conversion Calculator

Calculate the electrical power, flow rate or temperature requirement.
°F = ((( °C * 9) / 5 ) + 32)
°C = ((( °F - 32) * 5 ) / 9)

Three-Phase Unit Calculator

Fill in two values to find the 3rd.
W = LC * (V * √2)
V = (W / LC) / √2
LC = W / (V * √2)

Single Phase Unit Calculator

Fill in two values to find the 3rd.
W = LC * V
V = LC * W
LC = W / V

Ohms Law Calculator

Fill in two values to find the other two.

O = V / A

O = V² / W

O = W / A²

V = A * O = A * (V/A)

V = √(W * O)

V = W / A

A = V / O

A = W/ V

A = √(W / O)

W = A * V

W = V² / O

W = A² * O

Heat Transfer Through Convection Calculator

ρ = density (lb/ft3)

V = volume flow rate (ft3/hour)

Cp = specific heat (Btu/lb°F)

Ta-Tb = temperature differential (°F)

Q = ρ x V x Cp x (Ta-Tb)


Fill in four values

ρ = density (lb/ft3)
V = volume flow rate (ft3/hour)
Cp = specific heat (Btu/lb°F)
Ta-Tb = TD (°F)
Q = ρ x V x Cp x (Ta-Tb)

ACFM to SCFM

ACFM = airflow in actual cubic feet per minute

P = gage pressure (psi)

T = gas temperature °R = 460 + °F

SCFM = airflow in standard cubic feet per minute


Find Standard Cubic Feet per Minute based on data from your Actual Cubic Feet per Minute Rotameter

airflow in actual cubic feet per minute
gage pressure (psi)
gas temperature °R = 460 + °F
airflow in standard cubic feet per minute

Standard Flow Rate (SCFM) Calculator

Calculate the SCFM.
Actual cubic feet per minute
Actual pounds per square inch at Gauge
Actual temperature in °F. °R = 460 + °F
CFM * (PSI actual / 14.7psi)*(528°R / T actual)

Pressure Conversion

Fill in one value to calculate the other.
PSI = Bar * 14.504
Bar = PSI / 14.504

Mass Flow to volume Metric Flow

Fill in one value to calculate the other two
kg/h = Kilogram Per Hour (lb/min multiply by 27.216)
Lbs/min = Pounds per minute (kg/h divide by 27.216)
SCFM = Standard cubic feet per minute

Power Flow Rate Temp Calculator

Calculate the electrical power, flow rate or temperature requirement.
airflow in standard cubic feet per minute
temperature rise in degrees F from the inlet to the exhaust
Watts = SCFM x ΔT/2.5

Temperature Conversion Calculator

Calculate the electrical power, flow rate or temperature requirement.
°C = ((( °F - 32) * 5 ) / 9)
°F = ((( °C * 9) / 5 ) + 32)

Three-Phase Unit Calculator

Fill in two values to find the 3rd.
W = LC * (V * √2)
V = (W / LC) / √2
LC = W / (V * √2)

Single Phase Unit Calculator

Fill in two values to find the 3rd.
W = LC * V
V = LC * W
LC = W / V

Ohms Law Calculator

Fill in two values to find the other two.

O = V / A

O = V² / W

O = W / A²

V = A * O = A * (V/A)

V = √(W * O)

V = W / A

A = V / O

A = W/ V

A = √(W / O)

W = A * V

W = V² / O

W = A² * O

Heat Transfer Through Convection Calculator

ρ = density (lb/ft3)

V = volume flow rate (ft3/hour)

Cp = specific heat (Btu/lb°F)

Ta-Tb = temperature differential (°F)

Q = ρ x V x Cp x (Ta-Tb)


Fill in four values

ρ = density (lb/ft3)
V = volume flow rate (ft3/hour)
Cp = specific heat (Btu/lb°F)
Ta-Tb = TD (°F)
Q = ρ x V x Cp x (Ta-Tb)

ACFM to SCFM

ACFM = airflow in actual cubic feet per minute

P = gage pressure (psi)

T = gas temperature °R = 460 + °F

SCFM = airflow in standard cubic feet per minute


Find Standard Cubic Feet per Minute based on data from your Actual Cubic Feet per Minute Rotameter

airflow in actual cubic feet per minute
gage pressure (psi)
gas temperature °R = 460 + °F
airflow in standard cubic feet per minute

Standard Flow Rate (SCFM) Calculator

Calculate the SCFM.
Actual cubic feet per minute
Actual pounds per square inch at Gauge
Actual temperature in °F. °R = 460 + °F
CFM * (PSI actual / 14.7psi)*(528°R / T actual)

Pressure Conversion

Fill in one value to calculate the other.
PSI = Bar * 14.504
Bar = PSI / 14.504

Mass Flow to volume Metric Flow

Fill in one value to calculate the other two
Kg/h = Kilogram Per Hour (lb/min multiply by 27.216)
Lbs/min = Pounds per minute (kg/h divide by 27.216)
SCFM = Standard cubic feet per minute